Gemba MTS is a mobile-first maintenance management app and CMMS for manufacturing plants. Track machine breakdowns, work orders, maintenance tickets, downtime, maintenance KPIs, asset management, spare parts inventory, stock management, and store management in one maintenance tracking system. When a machine or piece of equipment breaks down, operators raise a breakdown ticket, technicians attend and fix it, and maintenance managers track downtime, response time, and repair time in real time. Use Gemba MTS for machine maintenance, equipment maintenance, plant maintenance management, and maintenance operations.
Built for manufacturing plants across India, UAE and Africa, Gemba MTS replaces paper logbooks, phone calls, and scattered spreadsheets with one clear maintenance workflow: raise, accept, attend, escalate, resolve, verify, and prevent.
BREAKDOWN AND INCIDENT MANAGEMENT
- Raise a breakdown ticket or incident in seconds, right from the shop floor
- Add the machine, problem type, priority, and photos so technicians know what to expect
- Assign work orders to the right technician and track every ticket from open to closed
- Get notified when a ticket is raised, assigned, or escalated
- Escalate delayed or unattended tickets so no breakdown gets missed
- Record the root cause (RCA) and verify the fix before the work order is closed
WORK ORDER MANAGEMENT
- Create, assign, and prioritise maintenance work orders from your phone
- Track work order status, technician progress, and completion in real time
- Keep a complete work order history for every machine and piece of equipment
DOWNTIME AND MAINTENANCE KPI TRACKING
- Capture machine downtime from the moment a ticket is raised until the equipment is back in production
- Track response time, repair time, and breakdown frequency for every machine
- See which equipment causes the most downtime and where maintenance effort should go
- Give plant leadership real-time dashboards instead of end-of-month reports
ASSET MANAGEMENT
- Build a digital register of every machine and piece of equipment in the plant
- View each asset's maintenance history, open work orders, and past breakdowns in one place
- Keep equipment details, location, and service records accurate and easy to find
- Know which assets need attention before they fail
SPARE PARTS AND STOCK MANAGEMENT
- Track spare parts inventory and link the parts used to each work order
- Get stock alerts when critical spares fall below minimum levels
- Record stock movement in and out, so you always know what is available
- Plan spare parts requirements based on actual consumption
STORE MANAGEMENT
- Manage your maintenance store digitally and issue spares against tickets
- Keep store records, stock levels, and consumption history up to date
- Reduce delays caused by missing or untracked spare parts
- Keep a clear record of every spare issued, by machine and work order
PREVENTIVE MAINTENANCE
- Plan preventive maintenance schedules for critical machines and equipment
- Use breakdown history and RCA to stop repeat failures, not just repair them
MOBILE FIRST, BUILT FOR THE SHOP FLOOR
- Designed for operators and technicians on the floor, not only desk users
- Simple screens that need very little training
- Raise and update maintenance tickets from anywhere on the plant floor
- Role-based access for operators, technicians, supervisors, and managers
- Maintenance history that stays with the machine, not with one person
WHO USES GEMBA MTS
Maintenance managers, maintenance engineers, technicians, machine operators, production supervisors, and plant heads in manufacturing plants and industrial facilities.
Built by Gemba, with 12+ years of experience improving operations on manufacturing shop floors.
Gemba MTS requires an organisation account. To set up maintenance tracking for your plant, contact the Gemba team.
Visit our website: https://gembaconcepts.com/
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